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Cold Foods PackagingSustainable Solutions for Cold Foods

Amcor Develops Sustainable Shrink Bag for Butterball

New turkey packaging reduces material, improves production efficiency.

Butterball new packaging.
Amcor

Traditional turkey packaging utilizes a net around the product to create a strong carrying handle. Removing the additional packaging material achieves a more convenient and sustainable package. Courtesy Amcor.

June 18, 2025

Amcor, a global leader in developing and producing responsible packaging solutions, launched a revolutionary turkey breast package for Butterball, LLC. The new Perflex shrink bag design features a built-in handle that reduces packaging material and improves efficiency.

Traditional turkey packaging utilizes a net around the product to create a strong carrying handle. Removing the additional packaging material achieves a more convenient and sustainable package.

Compared to the incumbent netted turkey breast bag, a life cycle assessment certified by the Carton Trust found the Amcor Perflex handle bag delivers:

  • 22% reduction in carbon footprint.
  • 23% reduction in non-renewable primary energy demand.
  • 22% reduction in water consumption.

The new Perflex handle bag also improves efficiency by eliminating the manual netting process.

The Catalyst collaborative innovation team at Amcor worked closely with Butterball on the design and development of the new package, which was made for their boneless turkey breast roast. Catalyst rapid prototyping capabilities were utilized to develop physical prototype iterations that were evaluated for functionality, strength and consumer preference.

“Our ability to deliver the actual production specifications in prototype quantities allowed Butterball to gain authentic consumer feedback at each stage of the design,” said Greta Shimon, marketing manager at Amcor.

“We were pleased that Amcor’s solution was compatible with our existing packaging equipment so we could efficiently make the change,” said Valerie Saint Sing, senior brand manager for Butterball. “Consumers are constantly seeking protein options that are nutritious and easy to prepare. Our boneless turkey breast roast is the perfect solution for a delicious, convenient meal. This sleek new packaging will certainly make it stand out on the shelf.”

About Amcor
 Amcor is a global leader in packaging solutions for consumer and healthcare products. With industry-leading innovation capabilities, global scale and technical expertise, we help our customers grow and meet the needs of millions of consumers every day. Our teams develop responsible, more sustainable packaging in flexible and rigid formats across multiple materials. Supported by a commitment to safety, ~70,000 colleagues across ~140 countries bring our global capabilities to local customers and provide local access to global brands. Our work is guided by our purpose of elevating customers, shaping lives and protecting the future. 

KEYWORDS: Butterball packaging materials packaging redesign sustainable packaging turkey processor

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