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Product Development & ManufacturingC-Suite Q&A

ProMat 2017 delivers thousands of supply chain solutions

ProMat
Kardex Remstar Vertical Buffer Module

Kardex Remstar introduced the LR 35 storage and retrieval unit, which is a goods-to-person bin handling solution ideal for companies involved in handling single-part or small-volume orders.

Rite-Hite vertical leveler

Rite-Hite’s RHV-4100 Vertical-Storing Hydraulic Dock Leveler features a constant-radius rear hinge to create a smooth transition between the leveler and the warehouse floor to minimize the effects of whole body vibration.

Intelligrated shoe sorter

Intelligrated’s IntelliSort HDS sliding shoe sorter is an ideal solution for high-throughput e-commerce operations, offering fast, precise diverts of a variety of product and packaging types. 

Storax Poweracks

Poweracks, from Storax, is a mobile racking system that provides direct access to every pallet location.

Westfalia Firefly

Westfalia Technologies showcased Firefly, part of its Savanna.NET WES application suite, which provides a 3D, augmented view of the warehouse, inventory and automated systems to help facilities run more efficiently and recover from automation faults more quickly.

Swisslog AIP with CarryPick

Swisslog’s new automated item pick is a robotics application for picking single items, making it possible to pick both identical and different products from storage.

Ametek Prestolite WBID

AMETEK Prestolite Power’s enhanced Wireless Battery Identification Device allows operators to monitor battery and charger usage for an entire fleet through continuous data collection.

Qimorex mk5 lift

Qimarox’s Prorunner mk5 vertical transport and sorting lift is designed to transport a capacity of 2,000 products per hour.

3GTMS

3Gtms released version 16.1 of its 3G-TM transportation management system software. 

Signode Octopus machine

Among the many innovations on display at Signode Industrial Group’s booth was Muller’s Octopus “1825 B” automatic rotary ring stretch wrapper, designed to accommodate a wide range of pallet load sizes and a variety of applications. 

Bastian augmented reality picking
Cimcorp 3D shuttle

Cimcorp’s 3D Shuttle system is a fully automated goods-to-man order picking solution that consists of a robotic AS/RS, high-speed conveyor system and ergonomic order-picking stations. 

BOLZONI-AURAMO

BOLZONI-AURAMO highlighted its damage-free logistics and material handling solutions.

Yale Vision

Yale Materials Handling displayed its team of data-driven fleet management solutions, including Yale Vision, as seen here, which monitors equipment, truck and driver performance to help minimize total cost of operation.

Raymond Seegrid tow tractor

Raymond’s and Seegrid’s Raymond Courier 3020 tow tractor automated lift truck automates horizontal towing in a number of operations, including the transfer of parts to production lines and finished goods to warehouse facilities. 

FreightSnap dimensioner

FreightSnap’s new FS PARCEL is a small package dimensioner and cubing solution that offers fast, certified measurements of boxes, poly envelopes, bags and other cubic and irregular-shaped objects. 

Adrian’s safety strap

Adrian’s Safety Solutions introduced the Rack Safety Strap, designed to mount to the back of the storage rack to prevent large and palletized items from pushing into the longitudinal flue space.

Interroll MCP

Interroll displayed its modular conveyor platform, which can be customized to form a complete material handling solution for uninterrupted flow of product.

Wildeck RiderLift

Wildeck introduced the new RiderLift Rideable Material Lift, designed to increase the utilization of facility capacity gained from mezzanines, rack systems and pick modules.

KEB H6drive

KEB's R6 regenerative drive units are designed with advanced processing hardware and control algorithms to return otherwise unused energy to the grid.

PS Doors SAFEMEZZ360

PS DOORS showcased its ANSI- and OSHA-compliant SAFEMEZZ360 mezzanine safety gate, which utilizes a counterbalanced gate system to provide 360 degrees of mezzanine ledge protection.

Regal Beloit MODSORT

Regal Beloit debuted its MODSORT modular transfer and diverter station, which eliminates the need for a lift or pneumatics. 

ACT BATTview

Advanced Charging Technologies extended the capabilities of its BATTview battery monitors to effectively measure critical battery parameters, including voltage, current, electrolyte temperature, water level, AHR throughput and state of charge.

Orion Packaging AG360

Orion Packaging introduced the company’s first automatically guided portable stretch wrapper, designed for those distribution centers and manufacturers looking for greater flexibility in securing pallet size and larger loads. 

Dematic E’gv Compact

Dematic Egemin (formerly Egemin Automation Inc.) added functionality to its E’gv Compact mid-sized AGV with the addition of a straddle fork component. 

Douglas LegaC2

Douglas Battery showcased its LegaC2 high-frequency modular chargers, designed to maintain peak efficiency at all times.

Absolute E-Z Up

Absolute E-Z Up partnered with Zallys to debut a new line of electrical utility vehicles.

Delta-Q ICL1200 battery charger

Delta-Q Technologies released its first lithium-specific battery charger—the ICL1200—a 1,200-watt charger, designed to optimally charge lithium battery systems with any lithium-ion chemistry.

Orbis OPTE Bulk

The OPTE Bulk from ORBIS is a collapsible bulk system comprised of a plastic pallet, reusable sleeve and top cap that protects bulk products and tote systems during shipping. 

Intelligrated IntelliSort HDS

The IntelliSort HDS from Intelligrated offers an innovative dual-sided design that fits a high density of chutes in minimal floor space, an ideal solution for zone-skipping applications that pre-sort orders according to destination prior to releasing them to parcel carriers.

Havis computers

Havis Inc., Warminster, Pa., displayed new docking and mounting solutions, designed to increase mobile productivity for in-vehicle material handling applications, including forklifts, mobile carts, and pallet jacks.

Forever lamp GS Series

Foreverlamp showcased its LED lighting solutions that enable customers to re-use their existing lighting fixtures in an eco-friendly manner by simply replacing a light bulb.

Magline LiftPlus

Magline launched LiftPlus, a versatile all-in-one system that encompasses an electric screw drive system providing smooth and quiet operation.

Manitou 316

Manitou Group launched a new range of industrial forklifts, including the new ME316, which offers a lift capacity of 3,520 pounds and a lift height up to 21 feet x 4 inches. 

AeroVironment PosiCharge ProCore

AeroVironment launched a patent-pending advanced version of its ConnectRx for its PosiCharge ProCore line of electric forklift chargers.

Tetra Pak Services infographic

Tetra Pak Services’ offerings include a wide variety of products and services, such as consumables, upgrades, personnel evaluation and customized training, remote equipment monitoring and remote support and consulting. 

Box Latch Products

Box Latch Products are a reusable alternative to tape, staples and bands, and can be incorporated into closed loop systems, work-in-process and parts inventory storage operations.

Muratec UniShuttle

Murata Machinery USA dubted its new Uni-SHUTTLE HP, a high-performance AS/RS, which combines flexible storage functionality, high-capacity transport and sorting capabilities in one material handling solution.

Paxxal pallet

Paxxal’s new pallet, available in the U.S. market, is made from 100% recyclable, patented composite material with impact resistance and durability properties.

Vecna Logistics Solution

Vecna unveiled Logistics Solution, an end-to-end logistics approach that re-imagines automation for manufacturing, warehousing and omni-channel fulfillment. 

Delta wireless charger system AGV

Delta Group launched a line of wireless battery charging systems that can be applied to a wide range of industrial vehicles, including forklifts and AGVs.

Liftking multiloader ML series

The Liftking ML series of 4-way multi-loaders from Liftking Manufacturing boasts capacities ranging from 6,000-22,000 pounds and lifts from 12-24 feet.

Mac Rak Advantage

Mac Rak showcased its line of repair and protective guarding solutions. 

Datalogic RFID solutions

Datalogic showcased its portfolio of supply chain solutions to be used in every facet of the supply chain to efficiently and effectively detect, identify, mark, sort, ship, receive and fulfill.

Voxware AR solution

Voxware partnered with Vuzix to develop an AR offering that brings voice and scanning together with vision and image capture to create a comprehensive personnel optimization solution.  

Hyundai Forklift BCS-9

Hyundai Forklift introduced the BCS-9 stand-up counter-balanced battery lift trucks for narrow aisle operation in distribution and manufacturing environments.

Mallard Extend-A-Rail

Mallard Manufacturing introduced Extend-a-Rail, a mobile, expandable pallet flow lane that provides temporary pallet staging where and when it’s needed.

EMH Model LS Hoist

EMH released the new Model LS Load-Stabilized Hoist, ideal for transporting loads quickly, securely and safely.

Komatsu BX50 Series

The new BBX50 model 4-wheel electric forklift from Komatsu offers lifting capacities ranging from 4,000-6,500 pounds.

Mobile Demand xTablet T8650

MobileDemand designed an innovative 8-inch rugged tablet with integrated 3D camera that features a high-performance 2D barcode imager, fingerprint reader, 4G LTE, GPS, dual color cameras, hot swappable batteries, vehicle mounting and more.

KION Baoli KBD Series

KION showcased its offerings together with Dematic, including the Baoli KBD Series, as seen here, which features a Kohler Tier 4 Final diesel engine and load capacities up to 7,000 pounds.

I.D. Systems Vision Pro

I.D. Systems’ new Vision Pro software features an exception-based, intuitive and easy-to-navigate user interface with advanced technologies that allow for tighter integration with WMS, ERP and maintenance software packages.

OTTO Motors

Designed for durability in a variety of environments, OTTO Motors’ redesigned OTTO 100 self-driving vehicle meets the rigors of industrial environments, while continuing to maintain the flexibility to work in a lab, at manufacturing plants and everywhere in between.

Hoist Lifttruck

Hoist Liftruck expanded its electric tractor line to include flooded lead acid, fast charge, hydrogen fuel cell and lithium ion charging options.

Trelleborg Pit Stop Line Elite

Trelleborg showcased a sampling of its full range of tires for the material handling market, including the Pit Stop Line Elite XP resilient, which features a built-in, visible line that appears when the tire has just 100 hours remaining before replacement. 

Exide battery

Exide Technologies announced the GNB Marathon FPX Premium Flat Plate battery, designed for medium to heavy-duty industrial use and for opportunity charging applications. 

Scandit MatrixScan

Scandit released Barcode Scanner SDK 5.2 with MatrixScan, which enables users of any camera-equipped device to locate, track and decode multiple barcodes at once.

Magnet Source sweeper trio

Master Magnetics (The Magnet Source) provides workhorse magnets for the supply chain and distribution industries, including magnetic sweepers, ideal for the fast and efficient removal of hazardous scrap metal debris from warehouses, loading docks, parking areas, runways, manufacturing and shop areas, job sites, workshops and other high-traffic areas.

Opex Perfect Pick

OPEX released Perfect Pick HD, a unique, robotic goods-to-person order picking technology that stores custom totes two deep on either side of the aisle.

TAB Wrapper Tornado Skinny Series

The new TAB Wrapper Tornado “Skinny Series” orbital wrapping machines from TAB Industries wraps low-profile and limited-length products in plastic film for secure storage, warehousing and transportation without the need for pallets, boxes or containers.

Lenze smart drive

Lenze Americas delivers out-of-the-box smart product solutions for clearly specified roller and chain conveyor applications.

SSI Schaefer Systems GlobalStac
063-viastore-viadat9.jpg

viastore’s updated viadat 9.0 WMS is independent of databases and operating systems, and its scalability and multi-client capability make it suitable for e-commerce businesses and logistics service providers.

ProMat
Kardex Remstar Vertical Buffer Module
Rite-Hite vertical leveler
Intelligrated shoe sorter
Storax Poweracks
Westfalia Firefly
Swisslog AIP with CarryPick
Ametek Prestolite WBID
Qimorex mk5 lift
3GTMS
Signode Octopus machine
Bastian augmented reality picking
Cimcorp 3D shuttle
BOLZONI-AURAMO
Yale Vision
Raymond Seegrid tow tractor
FreightSnap dimensioner
Adrian’s safety strap
Interroll MCP
Wildeck RiderLift
KEB H6drive
PS Doors SAFEMEZZ360
Regal Beloit MODSORT
ACT BATTview
Orion Packaging AG360
Dematic E’gv Compact
Douglas LegaC2
Absolute E-Z Up
Delta-Q ICL1200 battery charger
Orbis OPTE Bulk
Intelligrated IntelliSort HDS
Havis computers
Forever lamp GS Series
Magline LiftPlus
Manitou 316
AeroVironment PosiCharge ProCore
Tetra Pak Services infographic
Box Latch Products
Muratec UniShuttle
Paxxal pallet
Vecna Logistics Solution
Delta wireless charger system AGV
Liftking multiloader ML series
Mac Rak Advantage
Datalogic RFID solutions
Voxware AR solution
Hyundai Forklift BCS-9
Mallard Extend-A-Rail
EMH Model LS Hoist
Komatsu BX50 Series
Mobile Demand xTablet T8650
KION Baoli KBD Series
I.D. Systems Vision Pro
OTTO Motors
Hoist Lifttruck
Trelleborg Pit Stop Line Elite
Exide battery
Scandit MatrixScan
Magnet Source sweeper trio
Opex Perfect Pick
TAB Wrapper Tornado Skinny Series
Lenze smart drive
SSI Schaefer Systems GlobalStac
063-viastore-viadat9.jpg
April 11, 2017

TRANSPORTATION MANAGEMENT SYSTEM

3Gtms, Inc., Shelton, Conn., released version 16.1 of its 3G-TM transportation management system (TMS) software.

Key features include:

  • Carrier web service rating automates the traditionally time-consuming work of ensuring contracts are entered and maintained accurately for proper rating. This new feature facilitates the rating request and response transaction to/from the format(s) required for 3G-TM and each carrier’s web service.
  • Broadcast spot offer provides the ability to publish a load to collect spot quotes from one or more carriers. Carriers may respond to the request through the 3G-TM Carrier Portal, after which the user can choose the desired spot quote option and assign the rate and carrier to the load.
  • Ad hoc reporting introduces additional data security controls to allow users operating in the multi-tenant SaaS environment to leverage self-service, custom report development.
  • Internationalization and localization offers geodata sets for regions outside North America, more options for data formatting, VAT calculations and options to use a currency other than the U.S. dollar.
  • Enhanced inbound vendor portal supports improved user and vendor/supplier collaboration, including requests for routing and issuing routing instructions for inbound collect shipments.
  • 3Gtms also opened its first overseas office to serve shippers and LSPs across Europe. 

3Gtms, Inc.
203-567-4610
www.3gtms.com


MATERIAL HANDLING, LOAD CONTAINMENT SOLUTIONS

Signode Industrial Group, Glenview, Ill., displayed a variety of its material handling and load containment solutions.

Among the innovations on display was Muller’s Octopus “1825 B” automatic rotary ring stretch wrapper, designed to accommodate a wide range of pallet load sizes and a variety of applications. 

Also new is Loveshaw’s LDX RTB, a random automatic case sealer developed specifically for customers seeking a case sealer that processes random size cases without an operator. This durable machine can process weak, void and overstuffed cases at high speeds. It features an expansive case range, easy access to motors, electrical and belts and operation from all sides with moveable controls.

Signode’s MOD-GPX strapping machine features a modular design that provides flexibility and longevity for general purpose strapping machines. Each module can be quickly replaced for desired upgrades or maintenance without disrupting production. Locator plates, latches and electrical quick-disconnects ensure secure and precise alignment. The MOD-GPX is available in stainless or industrial grade steel with automatic or semiautomatic configurations. It features built-in diagnostics to simplify troubleshooting and minimize downtime. The human machine interface (HMI) recognizes and identifies problem areas instantly to enable immediate correction.

Shippers Products also introduced the battery-powered INSTA-AIR dunnage airbag inflator, which allows users to inflate airbags without air lines or air compressors. 

And, Shippers Products displayed its Zebra Lightweight Paper Airbags, made of 100% recyclable materials. Airbag ends are double-end folded and sealed with beads of adhesive, resulting in simple yet effective damage prevention. The patented Zebra stripes ensure proper airbag installation. If the stripes are touching the edges of the void, it is installed correctly. If the stripes are not touching, the void is too large, and additional dunnage is needed to reduce the void.

Signode Industrial Group
847-724-6100
www.signodegroup.com


VECHICLE-MOUNT TERMINALS WITH SCRATCH-RESISTANT COVER

JLT Mobile Computers, Phoenix, Ariz., demoed the compact VERSO+ 10 mobile computer featuring PowerTouch projective capacitive touch (PCT) display technology. VERSO+ 10 is ideal for use within the heavy-duty and logistics segments.  

Furthermore, the JLT1214P forklift computer, which also features PowerTouch PCT display technology, is an ideal choice for logistics applications, ranging from warehousing and food distribution to freezer storage and cross-docking.

Both versions offer users an interaction experience similar to that of consumer devices, but come equipped with a 0.07-inch-thick, chemically toughened glass cover.

JLT Mobile Computers, Inc.
844-705-4200
www.jltmobile.com


SORTATION, ORDER PICKING TECHNOLOGIES

Bastian Solutions, Indianapolis, Ind., showcased its mobile robotic order picking, ZiPline shoe sorter, augmented reality picking, virtual reality system walk-through and ROGUE composite pallet technologies.

Bastian Solutions
888-725-3194
www.bastiansolutions.com


3D SHUTTLE SYSTEM

Cimcorp, Norcross, Ga., showcased the Cimcorp 3D Shuttle system, a fully automated goods-to-man order picking solution that consists of a robotic, automated storage and retrieval system (AS/RS), high-speed conveyor system and ergonomic order-picking stations.

Cimcorp USA
888-797-3703
www.cimcorp.com


LOGISITCS, MATERIAL HANDLING SOLUTIONS

BOLZONI-AURAMO, Inc., Homewood, Ill., highlighted its damage-free logistics and material handling solutions.

The new MZ Fork Positioner offers a wide range of fork positioners to maximize productivity. And, the lightweight model enables operators to position the forks directly from the driver seat.

The DS-DK Series Multiple Pallet Handler is suitable for the lifting of pallets on both sides, either singly or two at a time, dramatically reducing handling time of loading and unloading vehicles.

The LS-C Series Carton and Appliances Clamp is a carton clamp designed for safe and damage-free palletless handling of white goods and high-volume carton boxes for the warehousing and beverage industries. This innovative clamp features an aluminum arm design with new high friction rubber lining, also available with super grip-structured rubber.

ARC Series 180 Degree Rotating Paper Roll Clamp offers efficient paper roll handling thanks to its built-in damage prevention. This ARC Series paper roll clamp is designed and engineered to offer superior visibility and great rotating speed.

The B-P Series Clamp for Handling of Pulp and Waste Paper Bales is made for the toughest of applications in both pulp bale handling and waste bale handling.

The RC Series 360 Degree Rotator is suitable for all applications requiring rotation. It features a safe castellated fork carriage with secure non-split fork locking that’s easily adjustable.

Lift Truck Forks are designed for highly automated production processes, and are subject to a complete tempering heat treatment on the entire length of the forks.

Bolzoni Auramo Inc.
800-358-5438

http://us.bolzonigroup.com


DATA-DRIVEN FLEET MANAGEMENT SOLUTIONS

Yale Materials Handling, Greenville, N.C., displayed its team of data-driven fleet management solutions.

Robotic lift trucks
Driven by Balyo technology, produced by Balyo Inc., Boston, transforms Yale lift trucks into self-navigating, infrastructure-free robotic solutions – no tape, wire or magnets required.

Lift truck simulator
Virtual reality technology helps ease the learning curve associated with lift truck operator training. Simulators assist in training and re-training without risking unnecessary damage to the truck, facility infrastructure and other equipment, while boosting operator confidence and productivity.

Wireless asset management
Yale Vision helps protect assets and optimize productivity by monitoring equipment, truck and driver performance to help minimize total cost of operation.

Lithium-ion power
Yale offers what is said to be the first UL-recognized lithium-ion battery in the lift truck industry. The lithium-ion option requires no maintenance and lasts longer than AGM or lead acid battery packs.

Hydrogen fuel cell technology
Zero-emission fuel cell technology and on-site hydrogen generation from Nuvera Fuel Cells LLC, Billerica, Mass., combined with Yale lift trucks enable complete turnkey solutions to reduce emissions and improve performance.

Yale also demonstrated its reach truck simulator, designed to help operations screen applicants prior to hiring, gain a clearer view of capability and place new hires in roles best suited to their skill sets.

Yale Materials Handling Corp.
252-830-0261
www.yale.com


TOW TRACTOR AUTOMATED LIFT TRUCK

The Raymond Corp., Greene, N.Y., collaborated with Seegrid Corp., Pittsburgh, Pa., to introduce the Raymond Courier 3020 tow tractor automated lift truck, designed to automate horizontal towing in a number of operations, including the transfer of parts to production lines and finished goods to warehouse facilities. Towing up to 10,000 pounds, the Raymond Courier 3020 combines Seegrid’s expertise in automation with Raymond’s end-to-end warehouse solutions and lift truck proficiency. The Raymond Courier 3020 features the Raymond ACR System, which delivers longer battery life with precise speed control and less downtime, and the iWAREHOUSE fleet management system, which manages time in automated mode (man-off) vs manual mode (man-on).

Meanwhile, iWAREHOUSE Evolution is a single, scalable solution that provides vital analytics tools for warehouse managers, allowing them to promote operator accountability and monitor compliance, risk management and metrics for their industrial vehicle fleet, operators and batteries.

Raymond also launched the Pick2Pallet LED light system, designed to help improve customer productivity and reduce picking errors. The patent-pending Pick2Pallet LED light system maximizes productivity by directing operators where to place picked product through visual, colored light cues that work in tandem with voice picking solutions. 

Also, Seegrid’s Supervisor software provides an intuitive yet robust business rule framework for easily integrating automation into existing operational systems.

Furthermore, Raymond developed a new virtual reality (VR) training technology, where operators use a lift truck in simulation mode, through Raymond’s sPort, to train on pre-programmed exercises in a warehouse environment. After operators secure a VR headset, the technology connects to Raymond lift trucks and helps users navigate through the VR experience.

Finally, Raymond showcased its Radioshuttle semi-automated pallet storage and retrieval system, designed to maximize warehouse space by offering ultra-high density storage with access to individual storage lanes. The Radioshuttle unit can be loaded into storage lanes, take commands from a remote control and execute orders to load or unload pallets into a lane.

The Raymond Corp.
800-235-7200
www.raymondcorp.com

Seegrid Corp.
412-379-4500
www.seegrid.com


PARCEL DIMENSIONER

FreightSnap, Lenexa, Kan., launched FS PARCEL, a new small package dimensioner and cubing solution that offers fast, certified measurements of boxes, poly envelopes, bags and other cubic and irregular-shaped objects.

Designed for maximum flexibility in warehouse environments, FS PARCEL fits easily over work benches, conveyor belts and other level surfaces. When combined with a label printer and small package scale, FS PARCEL becomes a one-stop shipping station, allowing customers to weigh and measure their packages, shop quotes from carriers like USPS, FedEx and UPS, then print shipping labels all in a matter of seconds.

 Other key features:

  • Measures packages of any color or material.
  • Capable of sub 1-second scans.
  • Does not require special alignment of packages under the dimensioner.
  • Captures a photo of each package for documentation purposes.
  • Quick set-up and installation.
  • Offers a variety of data storage and management options.

FreightSnap
913-213-5662
www.freightsnap.com


PALLET RACK SAFETY PRODUCTS

Adrian’s Safety Solutions, Knoxville, Tenn., introduced a new line of pallet rack safety products designed to ensure warehouse compliance with U.S. fire protection standards.

The Rack Safety Strap, designed to mount to the back of the storage rack, prevents large and palletized items from pushing into the longitudinal flue space. The Rack Safety Strap and Rack Safety Net help maintain a clear flue space, as well as prevent inventory from being pushed through into an adjacent rack or open work area, potentially causing injury.

Adrian’s Safety Solutions
866-423-3638
www.adrianssafetysolutions.com

KEYWORDS: automated guided vehicle automation big data forklift internet of things material handling equipment MHI ProMat robotics software solutions

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